|
INTRODUCTION
Maize starch is a cereal starch having low
ash and protein content. It does not thin down appreciably
during the process of sizing, whereas tapioca starch breaks
down substantially on cooking. This results in an uneven
pick up on the yarn. Unlike TKP which requires steeping and
long cooking time, Maize Starch is transformed into a smooth
paste within an hour or in even lesser time under pressure
cooking.
The uniform viscosity, from lot to lot, ensures
uniform pick up and penetration into the interstices of yarn
to ensure good weaving performance. As foaming is usually
associated with high pH it is not necessary to add any of
the antifoaming agents while working with maize starch, because
pH of Maize Starch paste is always maintained in the neutral
range. In addition to these advantages, the starch is easily
removed during the normal process of desizing.
SIZING
Size is added to yarn to improve the efficiency
of weaving performance and is removed in the first wet processing
operation. Since adhesive is the major ingredient of the
size mix from the viewpoint of both quantity and price, its
choice depends on
(a) How economically it is priced,
(b) Whether, it offers all the necessary advantages during
sizing ---- also be easily removed in the - process of desizing.
Of all the starches available commercially, Maize Starch
best fulfills the above requirements. It possesses properties
superior to those of the native starches such as Tapioca
and TKP.
Maize products also manufacture starch suitable for pharmaceutical
uses such as binder or disintegrating agent in tablets under
the trade name 'Mapropharm' which fulfills all the specifications
as per pharmacopoeia.
FINISHING
Starch is used in the textile finishing operation to change
the stiffness, feel or handle of the fabrics, to modify the
appearance by filling the interstices of the weave and to
add weight. Since the finish provided by starch is temporary,
it use is generally confined to relatively inexpensive fabrics
of to materials such as shade cloth or book binding cloth
that are not washed. Fabrics finished with starch alone are
quite stiff and the finishing solutions usually contain a
relatively large amount of film modifying materials. Starch
is also --- conjunction with thermoplastic or the thermosetting
resins to obtain permanent finish. The composition of solutions
used to modify the hand of fabric construction and fabric
properties desired. A typical formula for light weight goods.
| Maize Starch |
10 lbs |
| Softener |
20 lbs |
| Water |
50 gallons |
For heavier fabrics or stiffer finishes, the amount of starch
is increased.
BACK FILLING
Back filling is the process of applying a mixture of starch
or starches and a filler such as talc or clay to the back
of fabrics, without obscuring the weave on the face of the
fabrics. This type of finish increases the stiffness and
the capacity of the fabric by filling the interstices of the
weave with starch mixture. Fabrics thus prepared are used
in window shades and in binding for books. A typical formula
for back filling:
| Maize Starch |
115 lbs |
| Talc |
100 lbs |
| Tallow |
45 lbs |
| Water |
100 gallons |
Print
|